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Meltric Decontactor™ Series Plugs, Receptacles and Electrical Connectors...
Ideally Suited for the Food and Beverage Industry
Decontactors are a combination plug, receptacle and disconnect switch in the same device. Using Meltric Decontactors to connect motors and other electrical equipment instead of hard-wiring can dramatically reduce equipment change-out related downtime. Due to their switch ratings, Decontactors allow users to safely and easily make and break electrical connections under full load, even in wet, and highly corrosive conditions. This eliminates the need for expensive interlocks and auxiliary disconnect switches. Meltric Decontactors improve safety while saving users both time and money.
washdown
conveyor
motor
Portable pump connection
at a beverage plant
Connecting portable
and stationary equipment
meat processing
Crystallizer motor connection Sugar
Cane Growers Cooperative, Florida
Reduce Downtime
Decontactors reduce downtime related to electrical equipment change-outs. When Decontactors are used in lieu of hard-wiring, a mechanic can change out a motor safely and efficiently. A conveyor line or a process pump can be up and running in a matter of minutes instead of a matter of hours. Production halts are minimized and rewiring errors are virtually eliminated.
portable_equipment
Ensure Safety for Maintenance Personnel
Decontactor safety features include: dead front construction, enclosed arc chambers, silver-nickel
butt-style pressure contacts, and short circuit make and withstand ratings of 10kA. These features ensure safety by preventing access to live parts, by providing a superior electrical connection that does not deteriorate with wear or oxidation, and by allowing users to safely make & break connections - even during wet or overload conditions.
Provide Watertight, Durable Connections
Decontactors provide safe, durable electrical connections - even in washdown environments. Rated watertightness up to NEMA 4X is achieved as soon as the plug mates with the receptacle (DS & DSN models). A Decontactor's coil spring-loaded silver-nickel contacts offer superior electrical performance that does not deteriorate with wear or oxidation, unlike competitors' brass pin & sleeve contacts.
motor_connection
Simplify Code Compliance
Decontactors provide food and beverage factories with
a simple and cost-effective means of achieving code compliance. A Decontactor's switch rating allows it to perform as the NEC required 'line of sight' disconnect - the need and expense of a separate disconnect switch
is eliminated Decontactors also help facilities comply to NFPA 70E requirements. A Decontactor's dead front construction prevents worker exposure to live parts. As
a result, qualified mechanics can change out a mtor without needing PPE.
Allow Easy Production Line Reconfigurations
Decontactors allow conveyor motors and other electrical equipment to be safely connected or disconnected with plug and play simplicity. Reconfigurations of production lines are simplified when Decontactors are used to create a modular system. Time spent performing electrical work is minimized.
welder
Facilitate Quick Disconnection & Reconnection
Decontactors allow easy disconnection, even by operators with gloves on. Simply press the latch to break the load and, if desired, lightly twist the plug to remove it. Alternatively, the plug can remain in the receptacle to keep it conveniently out of the way. By contrast, pin and sleeve or twist type connections require much greater force to remove the plug and once the plug is removed it often must be laid down on the floor, creating unnecessary clutter.

 

Application Spotlights

Conveyor Systems

Decontactors enable conveyor systems to be quickly reconfigured and also allow motors to be easily replaced.
• Enable Modularity
conveyor
  A mechanic can safely and easily make or break live   electrical connections on conveyors. The conveyors   
  can then be quickly reconfigured to meet flexible   production needs.
• Allow Advance Control

  Pilot contacts can operate secondary control
  circuits to send alarm signals or turn other equipment
  on or off depending on system   requirements.

Pumps and Mixers

Decontactors provide safe and quick motor connections - even in wet environments
• Ensure Safety
dairy_tank
  Workers can safely make and break electrical connections   on motors up to 60 hp. Butt-style   contact technology,   enclosed arc chambers, dead front construction, and short   circuit make & withstand capabilities ensure user safety.
• Maximize Durability
  Decontactors are bulit to withsatnd harsh and wet   environments. The casings are shock resistant, the   
  silver-nickel contacts are corrosion resistant, and the   complete unit is watertight up to NEMA 4X (DSN).
Portable and Handheld Equipment
Decontactors allow safe and easy equipment disconnection, even by users with gloves on.
• Inhibit corrosion
meat_industry
  Silver-nickel contact materials and stainless steel metal   parts provide exceptional resistance to corrosion in caustic   washdown environments.
• Simplify Operation
  Decontactors are safely and easily disconnected even with   gloves on. Simply press the release button (pawl) and then   lightly rotate the plug for removal.

Production Line Equipment

Decontactors facilitate the reconfiguration of production line equipment.
• Minimize Design Hassles and Installation Costs
production_line
  Decontactors eliminate the need for mechanical 
  interlocks and auxiliary disconnects, saving design
  and installation time.
• Reduce Downtime

  A mechanic can break the power, relocate or service   equipment and reconnect power in minutes. There
  is no hand-wiring required, even for equipment
  with controls.

Equipment Control Wire Connections

Meltric Decontactors and Meltric Multipin connectors allow quick, error-free control
wire connections.
• Simplify Control Wiring and Maintenance
control_wiring
  Decontactors with optional pilot contacts are ideal for   controlling auxiliary equipment or monitoring key   operational procedures. For more complex control   schemes, Meltric Multipin connectors are available with up   to 37 contacts. Both products enable quick reconfigurations   of processing equipment without the   need for hard-wiring   or multiple plug connections.
• Promote Error-Free Connections
  Avoid rewiring errors during equipment change-outs.   Meltric connectors provide 'plug and play' simplicity, even
  in washdown environments.

Electrical Connections for Vehicles

Decontactors provide a convenient, durable means of connecting power to
stationary vehicles.
• Withstand Rough Handling
vehicle_connections
  Decontactor casings offer great resistance to impact and   harsh environments. The silver-nickel, butt-style contact   configuration allows users to routinely make   and break
  the electrical connections.
• Prevent Damage
  Potential for "drive away" damage to the electrical   connection is virtually eliminated with Meltric's optional
  self ejecting feature.
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4640 Ironwood Drive • Franklin, Wisconsin 53132 • 800.824.4031 • Fax: 414.817.6161